Silicone Foam for Battery Seals in High-Temperature Environments

• Customization: Available
• Application: Thermal Insulation
• Color: Grey
• Model NO.: TSFM
• Material: Silicone
• Maximum Voltage: <10KV
• Thermal Rating: 94 V0
• Density: 400 Kg/M³
• Thickness: 1.0~1.2.0±10% mm
• Compressiondeformation @100ºC: <5%
• Compression Stress: 80 Kpa
• Tensile Strength: 350 Kpa
• Elongation: 80%
• Thermal Conductivity: 0.064 W/M·K
• Volume Resistivity: > 10^13 Ω·cm
• Transport Package: Customized
• Specification: Customized
• Trademark: TOUSEN
• Origin: China
• Package Size: 10.00cm * 10.00cm * 10.00cm
• Package Gross Weight: 1.000kg

Product Description

Product Description

Liquid Foam Silicone

Liquid Foam Silicone is an environmentally friendly material manufactured by heating and vulcanizing liquid rubber. It features soft elasticity, uniform foaming, excellent rebound resilience, superior aging resistance, and high flame retardancy. This versatile material excels in sound insulation, heat insulation, moisture resistance, shock absorption, compression resistance, and electrical insulation/ protection, making it ideal for industries such as communications, new energy vehicles, and electronics.

Features

 * Eco-Conscious: Complies with RoHS, Halogen-free, and REACH standards.
 * Elastic & Resilient: Soft texture with strong rebound performance.
 * Uniform Foaming: Consistent structure ensures stable performance.
 * Durable: Exceptional aging resistance for long-term use.
 * Fire-Safe: Achieves UL94 V-0 and HF-1 ratings for flame retardancy.
 * Multi-Purpose: Delivers sound/heat insulation, moisture/shock resistance, compression resistance, and electrical insulation.

Applications

Silicone Foam is versatile and used across various industries including:
 * Automotive Industry: For seals and shock absorption in vehicles.
 * Fitness Equipment: Provides cushioning and protection in sports and fitness machinery.
 * Battery Pack: Ideal for battery casing seals due to its thermal conductivity and shock-absorbing properties.
 * Medical Equipment: Ensures safe sealing in medical devices.
 * Electronic Products: Used in electronics for insulation, sealing, and shock protection.
 * HVAC Systems: Utilized for soundproofing and thermal insulation.
 * Shock Absorption: In industrial equipment and machinery to reduce vibration and impact.
 * Children's Toys: Safe and non-toxic, ideal for children's products.
 * Construction Industry: Sealing and insulation for construction materials.

Specification

Model number	Unit	SA700-200	SA700-260	SA700-300	SA700-350	SA700-400	Test Standard
Color	-	White / Gray / Black	Gray / Black	Gray / Black / Red	Gray / Black	Gray / Black	Visual
Density	kg/m^3	200	260	300	350	400	ASTMD1056
Thickness	mm	1.6~20.0±10%	1.2~20.0±10%	1.2~20.0±10%	0.6~20.0±10%	1.0~12.0±10%	ASTMD374
Compression Deformation @100℃	%	<5	<5	<5	<5	<5	ASTMD1056
Compression Stress	kPa	7	10	30	50	80	ASTMD1056
Tensile Strength	kPa	100	120	200	280	350	ASTMD412
Elongation	%	60	70	60	90	80	ASTMD412
Thermal Conductivity	W/m·K	0.05	0.05	0.05	0.071	0.064	ASTMD5470
Volume Resistivity	Ω·cm	>1014	>1014	>1014	>1013	>1013	ASTMD257
Fire Rating	-	V-0,HF-1	V-0,HF-1	V-0,HF-1	V-0,HF-1	V-0,HF-1	UL94
Applicable Tempure	℃	-55~200	-55~200	-55~200	-55~200	-55~200	***
RoHS / Halogen / REACH	-	PASS	PASS	PASS	PASS	PASS	IEC62321 / EN14582 / EN14372

Our Silicone Foam has been rigorously tested to ensure high reliability and performance:
 1. 1000-Hour Cold and Hot Shock Test
 2. 1000-Hour High-Temperature and Humidity Test
 3. 1000-Hour High-Temperature Aging Test

These tests guarantee that the material will endure harsh environmental conditions, making it a trusted solution for industries such as automotive, communication, and security.

Customization Capabilities

 * Thermal Conductivity: Tailor the material's heat conduction properties to your specific needs.
 * Size Customization: Available in various thicknesses and sizes (1.6~20.0±10% mm).
 * Mechanical Properties: Customizable for different levels of compression, tensile strength, and elongation.
 * Color & Shape: Available in white, gray, and black, with options for bespoke shapes and designs.

Why Choose Us

 * Trusted by industries worldwide for its reliability and high performance.
 * Fully customizable to suit your specific requirements, including thermal, mechanical, and size properties.
 * Meets global standards such as RoHS, REACH, and UL 94 certifications for safety and environmental compliance.
 * Suitable for high-temperature environments and offers long-lasting protection in demanding applications.

Company Profile

Guangdong Dongsen Zhichuang Technology Co., Ltd.was established in 2019, located in Guangdong Province, China, with a registered capital of 5 million RMB. We operate two R&D Center in China and Japan, along with two production bases in Guangdong Province, China. With over 200 employees boasting 14 years of industry experience in research, development, and production, we specialize in manufacturing and selling thermal conductive materials such as thermal conductive silicone pads, thermal grease, thermal double-sided adhesive tape, thermal potting compound, thermal gel, thermal copper foil, copper foil tape, graphite sheets, and thermal ceramic sheets. Additionally, we offer customized die-cutting services for various products. We have been providing OEM customization services for major global thermal material brands for an extended period. Our clientele includes major players in industries such as new energy vehicles, computers, power supplies, LED lighting, 3C electronics, network communications, electro mechanical equipment, instrumentation, and consumer electronics. 
Our factory is certified under ISO9001, ISO14001, and IATF16949 systems, and our products hold authoritative certifications from third-party testing institutions like UL and SGS, ensuring compliance with requirements such as REACH\ROHS. We are globally recognized as a leading provider of thermal management solutions. 
We are committed to meeting customer needs by delivering high-quality products and providing fast and flexible services to maximize customer value. Through our dedication, we have established strong partnerships with major new energy vehicle manufacturers, telecommunications companies, leading smartphone brands, and professional equipment manufacturers worldwide, enabling us to serve customers globally.

FAQ

Q: What is the MOQ?
A: Standard MOQ is 200 pcs, but we support trial orders for new partners. 

Q: Can I request custom services?
A: Yes! We offer various customized services. 

Q: What's the lead time?
A: 7–10 days. 

Q: Can I buy samples placing orders?
A: Yes.Please feel free to contact us.

Q: Do you support OEM branding?
A: Yes – private labeling and OEM services available.